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Representative case · 06

Yaw bearing wear: metal in the purged grease

The turbine is producing. Dark, metallic grease from some purge points; a rubbing noise at one nacelle position.

System: YawFault type: MechanicalCaught by: Field observationComponent: Yaw lubrication line

Representative case. This page describes a fault pattern that is common in the field, as a diagnostic sequence. It does not describe a specific wind farm, turbine or date; numbers are examples only and limits vary by turbine type. On your own turbine the OEM instructions, LOTO procedure and safety rules apply; work near energised equipment is for authorised personnel only.

Symptom

The turbine is producing. Dark, metallic grease from some purge points; a rubbing noise at one nacelle position.

What was measured

Grease collected point by point; metal concentrated at three neighbouring points, a magnet test confirmed steel particles.

Root cause

A blocked lubrication line left one sector of the bearing without grease.

Fix and verification

Line cleared, distributor replaced, sector greased; close follow-up at short intervals.

Lesson

A running pump does not mean grease reaches every point.

Full version

The complete diagnostic sequence — possible causes table, step-by-step checks, maintenance checklist and common mistakes — is in the Turkish version of this case.