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Representative case · 02

Gearbox temperature rises with wind

Gearbox temperature warning for three windy days; the turbine keeps running.

System: GearboxFault type: MechanicalCaught by: SCADA warningComponent: Shaft seal · oil level

Representative case. This page describes a fault pattern that is common in the field, as a diagnostic sequence. It does not describe a specific wind farm, turbine or date; numbers are examples only and limits vary by turbine type. On your own turbine the OEM instructions, LOTO procedure and safety rules apply; work near energised equipment is for authorised personnel only.

Symptom

Gearbox temperature warning for three windy days; the turbine keeps running.

What was measured

On a temperature-versus-power plot the turbine sits in its own band above its neighbours. Oil level below minimum, oily dust around the breather.

Root cause

A leaking shaft seal; with the level low, less oil passed through the cooler.

Fix and verification

Oil topped up with the OEM-approved type, leak monitored; seal replacement and oil analysis scheduled.

Lesson

Read temperature against power, and next to the neighbours — not against time.

Full version

The complete diagnostic sequence — possible causes table, step-by-step checks, maintenance checklist and common mistakes — is in the Turkish version of this case.